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I recently put a O/R hpipe with Dual flowmasters, and shorty headers,

I got the driver side header too bolt in very Clean, the passenger side, has about a 1 inch gap between , the header and the hpipe, so its a annoying exhaust leak that makes a poping noise, when i went too go tighten it, i did a little on each side, so it went in even, but soon as you get so far, its so hard too turn, but its not even all the way thru, the header, its not making any since, if anyone knows how too fix this let me know?
 

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here are a few possibilities, bolt is too long , and bottoming out. possible broken piece inside. Get a shorter bolt and see if that changes anything. Or take it to a muffler shop I always ask my trusted local mechanic for a referral to a trusted shop that he knows is a good shop.
 
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